Ultimate TTO Coding Solutions for Horizontal Flow-Pack Lines: HPRT FC53 TTO Printer
In the fast-paced world of flexible packaging, Horizontal Flow-Pack machines (HFFS) are the heartbeat of food, medical, and household product manufacturing. Whether you are packaging biscuits, bread, or medical devices, the efficiency of your flow wrapper is directly tied to the reliability of your coding equipment.
HPRT FC53 Integration Example
"If your Thermal Transfer Overprinter (TTO) cannot keep up with the wrapper’s speed, or if it requires frequent downtime for ribbon changes, your Overall Equipment Effectiveness (OEE) suffers."
Enter the HPRT FC53/32 series.
Designed with a "Total Cost of Ownership" (TCO) philosophy, this TTO solution is engineered to integrate seamlessly into modern horizontal flow-pack lines. Here is why the FC53 is the perfect match for your HFFS systems.
Dual-Mode Versatility: Intermittent and Continuous
One of the biggest challenges in equipping a factory floor is dealing with different machine types. Some flow wrappers operate in intermittent mode (stop-and-go sealing), while high-speed lines typically use continuous mode.
The HPRT FC53 removes the need for separate inventory. According to its specifications, it supports both printing methods:
- Intermittent Mode Offers a print area of 53mm x 75mm.
- Continuous Mode Offers an extended print area of 53mm x 100mm.
This versatility allows packaging engineers to standardize on a single TTO model across different flow-pack machines, simplifying maintenance and spare parts management.
Reliable Coding Performance for Uninterrupted Production
In TTO applications, stability matters more than headline speed. The HPRT FC53 is engineered to run reliably at up to 600mm/s, maintaining controlled tension to avoid the micro-vibrations and stress spikes that commonly cause ribbon breakage on higher-speed but less stable models.
The FC53 delivers the practical, dependable performance required by most horizontal flow-pack lines—ensuring accurate print registration, consistent quality, and fewer unplanned stoppages. This balance keeps production running smoothly and protects OEE where it truly counts.
Precision Coding for Traceability
In industries like food and medicine (primary targets for the FC53), legibility is not just aesthetic—it’s a compliance requirement. A unreadable barcode on a flow-pack can lead to retail rejection or traceability issues.
The FC53 delivers a high resolution of 300 dpi (12 dots/mm). Whether you are printing simple text or complex 2D barcodes, the quality remains crisp. Moreover, the system features dead dots detection. The imported smart TPH (Thermal Print Head) automatically detects broken dots, preventing the production of defective codes before they become a batch-wide problem.
Maximizing Uptime with Smart Ribbon Management
On a horizontal flow wrapper, stopping the machine to change a ribbon is a major productivity killer. The HPRT FC53 minimizes these interruptions through superior capacity and smart engineering:
1100-Meter Capacity
The standard 1100-meter ribbon capacity allows for significantly longer running times compared to standard TTOs, reducing replacement frequency.
Ribbon Economy
The unit features a patented ribbon saving function. It can optimize ribbon usage (from 20mm to 50mm ultra-wide ribbon optimization), reducing waste by up to 20%.
Gap-Less Design
The solid structure is designed without quick-wear parts in the ribbon cassette, effectively preventing ribbon breakage—a common cause of unplanned downtime—and ensuring stability even during the rapid acceleration and deceleration typical of flow-pack machines.
Compact Integration
Space is often at a premium inside the frame of a horizontal packaging machine. The HPRT FC53 features an all-metal structure with compact dimensions.
Printer Body
Height Depth
Controller
A slim, separate interface (Height
This separation of printer and controller allows for easy mechanical integration into the HFFS frame while keeping the touchscreen accessible for operators.
Technical Specifications: FC53 Series at a Glance
| Feature | Specification |
|---|---|
| Print Resolution | 300 dpi (12 dots/mm) – High Definition |
| Print Speed | 40 – 600 mm/s |
| Dual Print Mode | Intermittent: 53mm × 75mm Continuous: 53mm × 100mm |
| Ribbon Capacity | Max. 1100 meters Reduces downtime |
| Ribbon Width | 20mm to 55mm (Optimized usage) |
| Structure | All-metal industrial design |
| Air Consumption | As low as 4 ml / print (Eco-friendly) |
| Connectivity | Ethernet, USB, Serial (Easy Integration) |
| Warranty | 3 Years (Printer & Controller) |
Integrating the HPRT FC53 into your horizontal flow-pack lines does more than just print dates; it optimizes your entire packaging operation. By combining high speeds (600mm/s), intelligent ribbon economy, and robust all-metal construction, the FC53/32 series reduces downtime and operational costs.
