Positioning Printing
Digital Textile Printer DA188SL POS
250 m²/hr visual positioning printing on jacquard, embroidery, sequins, lace, and silk fabrics.
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What is Digital Positioning Printing?
Digital Positioning Printing uses a HD industrial camera built into the digital printer to intelligently identify existing textures on fabrics like jacquard, embroidery, sequins, lace, or silk. A powerful computing system then performs fine-tuned, real-time calculations and corrections, directing the printheads to spray the design pattern onto the designated area with extreme accuracy, achieving a perfect fusion of pattern and texture.
Core Capabilities:
- Visual Recognition: Automatically captures and locks onto the precise position of fabric textures.
- Real-time Correction: Microsecond-level dynamic adjustments ensure the printing coordinates are always correct.
- High-Precision Printing: Photo-quality detail, no color limitations, and complex patterns are formed in a single pass.
DA188SL POS High-Speed Positioning Printer: Engineered for Profit
Quantifiable benefits of the DA188SL POS, based on a 365x24 production model.
Hanin DA188SL POS
250 m²/hr
Other Machines
160 m²/hr
Annual Production Increase
+780,000
m² / year, ushering in a new era of productivity
Annual Benefits
≈ $9,300
Labor Cost Savings ≈ $7,750
Electricity Savings ≈ $1,550
Productivity Boost
+56%
Significantly higher output in the same amount of time
*Annual benefits based on a 365-day production model, comparing a 500,000-meter annual task, with labor at $7/hour and electricity at $0.14/kWh.
DA188SL POS: Beyond Positionning Printing
High-volume, stable, and exceptional tetxtile printing.
High-Speed Printing
16 Kyocera printheads deliver relentless speed: 250 m²/h in positioning mode and 540 m²/h for standard jobs.
High-Precision Visual Positioning
Proprietary vision system masters complex textures like jacquard, embroidery, sequence, and lace for perfect print, every time.
Photo-Quality HD Imaging
Up to 1800dpi physical resolution, render intricate patterns with photographic detail and vibrant, true-to-life color.
Broad Media & Ink Compatibility
Use acid, reactive, or pigment inks to print on virtually any fabric—from cotton and silk to polyester and blends.
Intelligent Printhead Protection
An advanced sensor system protects expensive printheads from scratches and damage for worry-free production.
Automated & Effortless
From one-touch printhead maintenance to automated belt cleaning, the modular design simplifies daily tasks, reducing labor costs and minimizing downtime.
Applicable Fabrics
Digital printing on jacquard, embroidery, sequins, and lace fabrics, as well as double-sided printing on silk.
Jacquard Fabric Printing
Precisely map intricate patterns onto woven textures,creating high-margin jacquard into high-end custom fabrics for European/American home textiles and designer apparel.
Embroidery Fabric Printing
Our vision system and algorithms perfectly aligns prints with existing embroidery, enabling art-level, value-added printing for ethnic garments like Saris and Punjabi suits in India and Pakistan.
Sequin Fabric Printing
Accurately recognizes the complex textures of sequins and metallic threads, enabling seamless pattern extension and precise adhesion. Perfect for luxury customization of Saris, Lehengas, and performance costumes.
Lace Fabric Printing
Achieve sharp, bleed-free printing on delicate openwork lace. Turn standard lace bases into exclusive designer fabrics favored by European, American, and Brazilian lingerie and bridal markets.
Double-Sided Silk Printing
Achieves precise registration and color penetration for double-sided patterns on silk, perfect for printing premium scarves, ties, and other accessories in the luxury market.
How Positioning Printers Solve the Pain Points of Printing Factories?
Automating the industry's toughest challenges: achieving flawless prints on textured fabrics like jacquard, embroidery, and lace.
Challenge: Misprints & Misalignment
Traditional methods struggle with fabric distortion and complex patterns, leading to costly registration errors and misaligned prints.
Solution: Guaranteed Precision & Alignment
Our advanced vision system scans the fabric, locks onto reference points, and compensates for any distortion in real-time, ensuring perfect alignment on every print.
Solution: Precise Color Management
Integrates professional color management software to analyze and match design file colors, automatically generating color profiles and performing real-time calibration to ensure consistency. High-precision ink mixing technology provides accurate control over dye ratios for superior color reproduction.
Challenge: Inconsistent & Inaccurate Color
Achieving consistent color across different batches is difficult. Reproducing unique or highly saturated brand colors accurately is a constant struggle.
Challenge: Production Bottlenecks & Delays
Time-consuming pre-production tasks like screen making and equipment calibration; slow printing speeds on traditional machines, especially for high-resolution, complex patterns.
Solution: Accelerated Production Workflow
Features a quick pattern changeover system and automatic parameter settings, automating adjustments to shorten production prep time. An advanced drive system and high-precision mechanical structure enable high-speed, stable printing, boosting overall production speed.
Solution: Reduced Waste & Lower Costs
Reduces defect rates through high-precision printing and color management, minimizing material waste. High automation reduces dependence on labor, lowering personnel costs, while high equipment stability reduces downtime and maintenance expenses.
Challenge: Wasted Materials & Rising Costs
High defect rates due to precision and color issues lead to wasted raw materials. Frequent maintenance and high skill requirements for operators result in high maintenance and labor costs.
DA188SL POS Technical Specifications
| Model | DA188SL POS |
| Name | High-speed Positioning Printing Conveying-belt Direct to Fabric Digital Textile Printer |
| Printhead | 16 Kyocera Printheads |
| Max. Valid Printing Width (mm) | 1850 |
| Max. Fabric Feed Width (mm) | 1900 |
|
Resolution (dpi) (Available per customer selection) |
High-speed Mode 1 @508*600dpi|1pass High-speed Mode 2 @600*600dpi|1pass
General Mode 1 @508*1200dpi|2pass General Mode 2 @600*1200dpi|2pass
Quality Mode 1 @508*1800dpi|3pass Quality Mode 2 @600*1800dpi|3pass
|
| Max. Fabric Roll Diameter (on-machine) (mm) | Φ500 |
| Max. Roll Weight (on-machine) (Kg) | 100 |
| Max. Fabric Roll Diameter (external A-frame) (mm) | Φ1600 (with optional external feeding unit) |
|
Printing Speed (m²/hr) (Non-positioning printing) |
High-speed Mode 1 @508*600dpi|1pass: 540 High-speed Mode 2 @600*600dpi|1pass: 480
General Mode 1 @508*1200dpi|2pass: 270 General Mode 2 @600*1200dpi|2pass: 240
Quality Mode 1 @508*1800dpi|3pass: 180 Quality Mode 2 @600*1800dpi|3pass: 160
|
| Printing Speed (m²/hr) (Positioning) | 250 (Positioning printing mode) |
| Ink Type | Reactive, Acid, Pigment, High-temp Disperse |
| Ink Colors | C, M, Y, K, O, B, R, G, FM, FY, LM, Gy |
| Print Media | Cotton, linen, silk, nylon, polyester, blends, elastic fabrics, and other new fiber woven and knitted materials |
| Positioning Media | Lace, embroidery, jacquard |
| Ink Supply & Degassing System | Automatic ink supply, degassing, and negative pressure system |
| Printhead Cleaning & Maintenance | Automatic cleaning and moisturizing system |
| Height Detection & Correction | Media height auto-detection system, adjustable conveyor belt correction system |
| Control Interface | Front and rear dual touchscreen controls |
| Supported Image Formats | JPG/TIFF/BMP/Other |
| RIP System | HPRT RIP, Neostampa |
| Positioning System | HPRT Positioning |
| Machine Dimensions: L*W*H (mm) | 4800*2400*2000 |
| Total Weight (Kg) | 4000 |
| Power Consumption (Kw) | Printer ≤10Kw |
| Power Requirements | Printer: AC380V | 3-Phase 5-Wire | 20A (40KW) | 50Hz/60Hz |
| Air Supply Requirements | 0.6MPa | 1m³/hr (dry, oil-free, water-free) |
| Operating Temperature | 20-30°C |
| Operating Humidity | 45%-75% (non-condensing) |
| Drying Method(optional) | Electricity-dryer / steam-dryer / natural gas-dryer for digital print |
